Validated cold‑chain packaging for pharmaceutical supply chains

Protecting medicines, preserving compliance,
and reducing carbon impact with wool‑insulated systems.

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GDP aligned

Always meet regulatory standards with confidence.

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Validated performance

Proven results for sensitive pharma shipments.

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Sustainable materials

Reduce waste with wool-based insulation.

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Trusted supply

Reliable partners for critical cold‑chain logistics.

Our pharma solutions

FIBA FLEXI

Thermopac FIBA bags

For smaller payloads and last-mile distribution, the FIBA Bag offers reliable thermal protection in a lightweight, flexible format. Whether delivering medicines direct to patients, supporting homecare programmes, or protecting samples in transit, FIBA Bags combine portability with robust performance.

  • Compact, lightweight design
  • Perfect for medication that requires refrigeration
  • Optional integrated gel or PCM cooling elements
  • Reusable & recyclable material options
  • Available in multiple sizes
FIBA LINERS

Thermopac FIBA liners

FIBA Liners transform standard cartons and rigid boxes into validated cold chain shippers. Designed for high-performance insulation, they are tested to meet the rigorous requirements of pharmaceutical, healthcare and food distribution.

  • Temperature Range: Maintains 2–8°C or 15–25°C (CRT) for 48+ hours when used with pre-conditioned coolants.
  • Compliance Tested: Validated under GDP-aligned thermal profiles.
  • Payload Flexibility: Suitable for clinical trial kits, biologics, and high-value healthcare products.
Custom

Tailored formats & validations

Need a specific payload size, profile, or reuse model? We engineer custom configurations and support your validation process to ensure it aligns with your specific route profile, use case and regulatory needs.

From one-off prototypes to fully scaled solutions, we design systems that keep your products protected and compliant from door to door.

Coolants

Gel packs

Coolant packs are perfect for all the systems we supply & you can be assured when using them with our insulated products that, your product is being sent in a fully validated temperature controlled system.

  • 100% recyclable
  • Pre-filled (no need to soak in water)
  • Food safe & non-toxic
  • High quality seal
  • Do not stick together once frozen

ThermoPac food packaging comparison

Product Best For Typical Payload Sizes Temperature Hold (Chilled 2–8 °C) Validation Key Features Sustainability
ThermoPac Liner Pharma shipments, biologics, clinical trial kits, food cartons Fits standard cartons (5L–30L) Maintains 2–8°C or 15–25°C (CRT) for 48+ hours with conditioned coolants ISTA 7D tested and GDP-aligned Flat-packed, lightweight, easy to insert Recyclable or compostable insulation & liners
ThermoPac Bag Direct-to-patient deliveries, samples, small volume goods, home delivery Small payloads typically (1L–10L) Maintains 2–8°C or CRT for 24–48 hours Tested under courier & last-mile Portable, resealable, reusable Wool insulation is 100% biodegradable

Why pharma choose us

Over 20 years in temperature‑controlled packaging, with a focus on validated performance and carbon reduction. Centralised specs keep your teams aligned and reduce duplication.

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Proven validation

All systems are independently validated to meet GDP requirements.

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Sustainable impact

Natural wool insulation reduces plastic and EPS reliance.

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Rapid supply

Fast lead times ensure products arrive when you need them.

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Trusted partner

Two decades of experience supporting leading pharma companies.

Real world use case

The rise of weight loss pens and the growing need for cold-chain packaging

Injectable weight loss medications—often called “weight loss pens”—are surging in demand with the rise of GLP‑1 receptor agonists and other self‑administered therapies. This shift brings a critical challenge: temperature control.

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Why cold-chain packaging is essential

Weight loss pens are highly sensitive biological products that must be kept within 2–8 °C from manufacture to patient use. Any deviation can compromise efficacy, stability, and safety.

  • Regulatory Compliance – Maintaining GDP and MHRA standards.
  • Patient Safety – Medicines remain stable, effective, and safe to use.
  • Supply Chain Integrity – Less wastage, fewer recalls, lower risk.
  • Scalability – Packaging that scales with fast‑growing demand.

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Meeting the challenges of new pharma logistics

Prescribed to a wider demographic and delivered via retail/online pharmacies and direct‑to‑patient services, these products make last‑mile cold chain critical so medicines arrive at the correct temperature—clinic, pharmacy, or household.

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Sustainable packaging for a growing market

Rising demand means more packaging entering the market. ThermoPac’s liners, bags, and material tech combine high‑performance temperature control with eco‑friendly, biodegradable, compostable options to reduce carbon footprint.

Cold chain packaging for weight loss pen distribution

Background

An online pharmacy added weight loss pens (2–8 °C) and needed strict cold chain control from warehouse storage through last‑mile delivery.

The challenge

  • Temperature sensitivity: maintain 2–8 °C.
  • Patient safety and assured compliance.
  • Direct‑to‑home deliveries: robust, lightweight packs.
  • Sustainability targets (CSR / ESG).

The solution

ThermoPac’s tailored FIBA Range with wool‑based insulated liners and biodegradable outer bags. Validated for:

  • GDP, GPhC, MHRA compliance (mapping + transport validation).
  • Last‑mile resilience with payload protection up to 48 hrs.
  • Compostable liners + recyclable components.

The result

  • No temperature excursions across the validation period.
  • 100% compliance with GDP standards.
  • Improved patient confidence (correct‑temp arrivals).
  • Reduced carbon footprint aligned to ESG goals.

Conclusion

The rise of weight loss pens is driving new cold chain needs—especially for direct‑to‑patient distribution. ThermoPac’s innovative, eco‑friendly solutions deliver compliance, performance, and sustainability for modern healthcare logistics.

Ready to improve your pharma cold-chain?

Speak with us about samples, validation, or switching away from EPS.